Free Just In Time Inventory Order Builder
If you’re trying to run just-in-time purchasing or want to hold high value inventory close to zero, then this tool helps you calculate what to order—fast and with efficiency.
It’s built for the real-world workflow where:
- You already know the amount of material you need for upcoming jobs (Required)
- You check what’s physically on the shelf (On-hand)
- You deduct what’s already been committed (Reserved)
- You apply a wastage allowance (Wastage %) to account for shortages, errors and a tiny amount for safety stock levels
Use the starter tool below to generate your next optimised order for 4 items in minutes and start to reduce the cash tied up in your business
Materials
| Material | Wastage % | On‑hand | Reserved | Available | Required | Order | Status |
|---|
Stock by Material (Units)
Reserved
Available
Need the full system?
👉 Book a free 15‑min call
👉 Book a free 15‑min call
How the Builder Works
This Starter Edition uses a simple, robust method:
- Available Stock = On-hand − Reserved (never below zero)
- Net Required = Required − Available (never below zero)
- Order Quantity = Round Up(Net Required × (1 + Wastage %))
This is ideal if you’re:
- Running project-based work (fabrication, installation, joinery, construction) and want to order what is necessary
- Routinely ordering raw materials weekly/fortnightly/monthly
- Wanting a simple way to keep cash tied up in stock optimised without risk exposure to shortages
This Tool Is For
- Small manufacturers and workshops
- Trade businesses with job-based purchasing
- Ops managers keen to reduce over-ordering
- Owners who want a lightweight planning tool without an expensive ERP
Want This Across Your Business?
This tool has intentionally been kept simple, but Stageworks Consulting can turn this into a lightweight system that connects:
- Job requirements → purchasing → supplier lead times
- Inventory reservations by job
- Simple approvals
- Excel / SharePoint Lists / workflows
